U140e u140f u240e u241e sonnax zip kit valve body rebuild kit. Jan 21, 20 sonnax zip kit u151eu250ezip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the toyota u151ef and u250e valve bodies. Chassis automatic transaxle 240ch22 primary regulator valve 3. Ensure each of them are put back in their correct location. Be sure to use plenty of continuously supplied cutting fluid while reaming these bores.
U140e u241 e valve body rebuild kit sonnax zip kit. Universal valve body reaming fixture by sonnax due to the complexity of some valve or pump bodies, existing reaming processes cant be used to repair worn components. Support the valve body assy and remove the 17 bolts and the valve body assy. W ear to the valve body bore in gf4ael units by the constant movement of the steel pressure modifier valve can cause loss of valuable epc oil to. Control valves control valves 3 september 2016 check out our growing selection on kele. The control valve handbook is both a textbook and a reference on the strongest link in the control loop.
All the valves can be mounted in any position so long as the coil does not point downwards. Clean transaxle exterior to help prevent contamination, clean the exterior of the transaxle. Valve body 09g tf60sn ipn415740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a. Once valve body alignment has been established on the vbfix, do not disturb or loosen the valve body setting or guide setting in any way until the reaming process is complete.
You have an 096, 097, 098 valve body and must order sc096097098 and different tooling to continue with the repair. Install transmission valve body assy a install the spring and check ball body. What is the cost of replacing your transmissions valve bo. We have had may folks asking about the fnr55nr5 transmission. Model 425 quick opening blow off valve class 300 ans5i b16. A unique aspect of the unibody valve actuator is the ability to be easily interchanged among the various unibody valve sizes to simplify selecting or changing actuators. In the standard version the valve body is phosphated and operating solenoids are zinc coated for 240 h corrosion protection in nss acc. Typical applications include mixing of hot or chilled water and the control of 50% waterglycol solutions. When ordering spare parts kit, specify an r in the 4th position of the complete angle seat valve model number. And by having access to our ebooks online or by storing it on your computer, you have convenient answers with u341e transmission valve body manual pdf. During the first year, defective valve bodies will be. Automatic transmission case plug oring automatic transmission case plug speed sensor transmission wire automatic transmission case plug union 27 275, 20 49 500, 36.
Product numbers use the product numbers in the tables to order the valve. Here is the access download page of u341e transmission valve body manual pdf, click this link to download or read online. The kit contains uniquely designed parts to prevent the loss of pressures within the main line, clutch apply control and lockup control circuits. The sonnax products listed here may be protected by one or more patents, or be patent pending. Body stator d c e b forward drum low rev clutch linkage valve body park pawl case u150e u151e u250e fwd 5 speed f 11 12 10 100 102 30 31 1 planet hub wiring harness accumulators accumulators 55 54 1 sl1 slt sl3 sr dsl sl2 s4 80 86 82 84 83 81 85 150 differential 89 89 88. Submittal sheet flowrite 599 series, 3way valves, 12 inch to 2inch, threaded, ansi class 250, bronze body document no.
A bell housing pump body stator d c e b forward drum low rev clutch linkage valve body park pawl case u150e u151e u250e fwd 5 speed f 11 12 10 100 102 30 31 1 planet hub. Automatic transmission component parts removal at21 c remove the od planetary gear, direct clutch and one way clutch assembly, c using a screwdriver, remove the snap ring. Defective valve body and conductor plate issues have effected many mercedesbenz cars equipped with 722. Solenoids can be put into the wrong location in the valve body. Count the slots on the part of the solenoid that will live in the valve body bore when the solenoid is installed. Noteplease double check your pan gasket it must have 18 holes to be a u140. In this video, i go over a common or what causes common issue in this trans. Cobra transmission 18002931848 performance and quality parts 670 input shaft 3k2 070 converter bell housing 750 310 544 530 036 pump plate. If the valve body is giving that much problem it may be best to get another valve body assembly and. Toyota a240 thru a247 b c d fwd 4 speed pump body stator direct drum front planet shell 1st reverse clutch bell housing intermediate servo linkage e park pawl front ring gear. Automatic transmission trans transmission valve body assy u151eu151f author. Flowrite 599 series, 2way valves, 12 to 2inch, threaded.
Performance automatic automatic transmission valve bodies. U341e transmission valve body manual pdf we have made it easy for you to find a pdf ebooks without any digging. When valtek designates a valve pressure class accord. Cobra transmission 18002931848 performance and quality parts 550 120 100 140 861 961 drive washer 0. When it becomes necessary to replace the secondary valve body in an fnr55nr5 transmission, the replacement valve body. Aw5040le valve body p89740 5 aisin warner aw5040le and aw5042le remanufactured valve body, 4 speed 4 solenoids with lockup control, main boost valves and rebuilt linear solenoid 1998up. It may be near impossible to track down and individual valve giving this problem. Accurate valve body identification is crucial as the styles do not interchange. Clamp valve body pickled in nitricfluoric acid bath netinox passivation treat ment. Be careful that some fluid will come out of the oil strainer.
Valve body remove the lower valve body together with the valve body valve body assembly install valve body plate hint. Valve body removal from case figure 1 bolt color code bolt length red 10mm green 12mm blue 14mm purple 25mm white 30mm yellow 41mm orange 45mm solenoid. Threeway, equal percentage valve and actuator assemblies with brass trim, normal duty packing and female npt connections. If these parts fail they will require replacement in order to extend the life of the transmission. Install drain back checkball and spring into case, spring first figure 2. Jul 01, 2015 yes, after you tighten down the valve body they could easily stick again. The 6 solenoid valves are installed in the lower valve body for serviceability. To correctly identify this valve body, you must determine.
Every premium valve body is completely disassembled, cleaned, updated, solenoids tested and replaced as needed. This zip kit aw6040lezip is designed for 6040le af applications only. Sonnax zip kit u151eu250ezip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the toyota u151ef and u250e valve bodies. When disassembling a valve body, be sure to match each valve together with the corresponding spring. Installation install zip kit parts as shown on diagram of separate quick guide sheet included in this zip kit. Aisin aw 6040le af zip kit parts are labeled here in order of installation. Atsg blog fnr55nr5 secondary valve body variations. Drain automatic transaxle fluid a remove the drain plug, gasket and drain atf. Ensure kickdown switch wire is not pinched under valve body assembly. Installation hold valve body cam downward and install throttle cable in slot. Before reaming any bores, inspect the main pressure regulator valve. Each remanufactured unit is then hydraulically and electronically tested so it. Valve body solenoids valve body solenoids, mounted on the valve body, are output devices controlled by signals received from the tcm. These 2way normally closed valve bodies are designed for onoff control of commecial or industrial gas burners.
Drain transaxle fluid using a hexagon wrench, remove the drain plug and drain the fluid into suitable container. The solenoid valve is a device which controls the flow of water into a system. Ac tools 096, 097, 098, 01m, 01n, 01p automatic choice. Control valves 3 september 2016 check out our growing selection on kele.
At14 automatic transmission component parts removal oil strainer specified torque nonreusable part valve body assembly b2 accumulator piston c2 accumulator piston spring oring bo accumulator piston oring spring center support apply gasket gasket transmission rear cover. After cleaning, the parts should be arranged in the correct order for efficient inspection, repair, and reassembly. The control valve handbook has been a primary reference since its first printing in 1965. The solenoids cause a lot of problems in this unit, i change the solenoids on every overhaul and do a memory reset and. The sonnax valve body reaming fixture allows for consistent reaming. This will help you discover any issues prior to installing the remanufactured valve body. This product should be installed by a professional transmission mechanic who is fluent with servicing the gmth400 transmission. New discs for the brakes and clutches that are to be used for replacement must be soaked in atf for at least 15 minutes before reassembly.
Bonnet 1 dotted line represents ansi 125 valve body. To get started finding u341e transmission valve body manual. Submittal sheet flowrite 599 series, 2way valves, 12 to 2 inch, document no. Sonnax zip kit u140eu241ezip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the toyota u140ef, u240e and u241e valve bodies. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34. Diaphragm kit, large body, manual actuator, drp series valve with 34, 1 in. Spool made from hardened steel, valve body from high quality hydraulic cast steel. It is fairly common to just have, say, a stuck shift solenoid, or some other frankly mundane issue which does not even require removal of the valve body from the transmission. Series viking xtreme series b series adex series n series d inline valve products n series operating information operating pressure.
While valve body is out, aircheck indicated circuits figure 2 using low, regulated air pressure. Description the flowrite 599 series 3way valve bodies, ansi 250, work with a flowrite series actuator with a 34inch 20 mm stroke. Valve body unit general the valve body consists of the upper and lower valve bodies and 6 solenoid valves. The main application for this series of solenoid valves is on dishwashers and washing machines, both domestic and professional. Get u341e transmission valve body manual pdf file for free from our online library pdf file.
A special feature of valv aseptic valve bodies is the production of the complete body from solid material. View and download toyota a442f repair manual online. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. All sonnax remanufactured valve bodies are backed by a limited lifetime warranty. This fifth edition presents vital information on control valve performance and. Typical applications include control of hot or chilled water, 50% waterglycol solutions, or steam. Automatic transmission trans transmission valve body assy u241eu140f author. Page 96 at83 automatic transmission valve body remove the lower valve body together with the valve body valve body assembly install valve body plate hint. If the valve body is giving that much problem it may be best to get another valve body assembly and replace it. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. The valve features a specially designed spring seat to compensate for the oversized valve, which also provides hi gher line pressure at idle.
See other side of sheet for details on zip it contents. Valve body, transbrake, full manual, forward pattern, ford, aode, 4r70w, each. Just remove 4 bolts, and you can change the actuator on any unibody valve without. Description the flowrite 599 series twoway valve bodies, ansi 250, work with a flowrite series actuator with a 34inch 20 mm stroke. The kit contains uniquely designed parts to prevent the loss of pressures within the main line, b2 and b1 control, solenoid modulator and lockup control circuits. The sonnax valve body reaming fixture allows for consistent reaming results, ease of use and access to bores previously unserviceable with standard bench style tool kits. Solenoid valve less coil, body material brass, valve design 2way, valve configuration normally closed, pipe size 14, orifice dia. This valve body retains engine braking in manual low and manual second gears. Valve body oil strainer assy oil cleaner magnet oil strainer gasket 7. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Valve body removal from case remove the 19 bolts indicated figure 1. Valve body solenoids, mounted on the valve body, are output devices controlled by signals received from the tcm. To help identify its correct location, look at the valve area of the solenoid.
Threaded, ansi class 250, bronze body siemens industry, inc. Diaphragm kit, large body, manual actuator, drp series. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Other typical applications include drinks dispenser, medical equipment and any appliance which uses water. Valve low coast modulator valve 34 shift timing valve 23 shift valve coast relay valve reverse control valve secondary regulator valve 43 shift timing valve solenoid relay valve upper valve body ch45 5. All oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be coated. Order elkhart brass unibody apparatus valve body, 212 in, eb25 at. There may be slots on both sides of the valve area, but for identification purposes, count the slots on the electrical connector side. Psi kpa closeoff ratings for pneumatic valve assemblies, equal percentage.
1189 646 1434 1517 297 1384 946 118 1498 405 1518 719 95 598 327 970 1556 805 428 546 230 163 340 394 231 497 468 1158 323 692 909 994 8 37 851 227 1000 168 450 941